Fehlmann

Milling and drilling machines

PICOMAX® 21

APPLICATIONS
For drilling and milling in:
• Prototype making / test workshops
• Tool and jigs & fixtures making
• Repair departments
• Apprentice training

The well-proven quick change system SF 32. Tool changing accuracy 0.002 mm, changing time approx. 3 sec.

A large set of drawers is incorpo-rated in the machine base and ensures a good overview, tidiness and quick accessibility.

Coolant unit

Coolant unit comprising electro-pump, coolant tank incorporated in machine base and piping.

3D edge probe

Using the electronic 3D edge probe, corners and circle centers are easily captured and entered directly as the zero point of the workpiece.

Horizontal and vertical dividing unit

Milling and drilling can be done on horizontal as well as vertical planes with the rigid and easy-to-handle direct dividing unit DT 100. 2, 3, 4, 6, 8, 12 and 24 divisions can be set directly with just one lever movement, in less than a second.

PICOMAX® 21-M
incl. motorised feed adjustment
and automated positioning in a closed loop

Optional tool magazine for clean, space-saving storage for 12 hanging tools. The close proximity to the spindle allows quick access to the required tool.

PICOMAX® 56

APPLICATIONS

Machining of single parts up to small lots:
• Precision parts manufacturing
• Prototype manufacturing
• Tool and jig manufacturing
• Laboratories
• Apprentice training

Manual

Thanks to the Fehlmann user-oriented operation concept (TOP – Touch Or Program™, or mill-functions), the machine is also easy to operate man-ually. Using the drill lever and the two conventional handwheels (TOP-version), respectively 3 handwheels (mill version), single operations are finished in no time and simple parts can be machined easily.

CNC

Using the Heidenhain CNC controls, serial parts can be machined quickly and fully automatically in 3-to 4-axes simultaneously.

Machining centers

PICOMAX® 75

PICOMAX® 95

APPLICATIONS

Machining of high-precision workpieces
• Precision parts in all materials
• 5-axis machining of small cubic parts, mould & die making
• HSC-machining of hardenend mould inserts
• Mould plates in tool steel
• 3 and 5-axis electrodes in copper and graphite

Save valuable time during tool change

The FEHLMANN automatic tool changer can be loaded during machining. A double gripper takes the tool from the chain in a flash and quickly puts it back again after use. The tools can be checked or replaced at any time during machining.

Automation at any time

Automation for the PICOMAX 75 and PICOMAX 95 can easily be installed at any time. According to requirements, pallets of up to 320 × 320 mm for P75 and 400 × 400 mm for the P95 can be automatically loaded and unloaded.

In-house motor spindle production

FEHLMANN motor spindles meet even the most demanding requirements — due to direct drive, these spindles ensure low vibra-tion and high torque operation, thus assuring best surfaces and tool life.

Automatic CNC dividing / swivelling units

ATS 200 DD

AT 125 DD

AT 100

High precision FEHLMANN dividing and swivelling units, which are developed and produced in-house at Fehlmann, are perfectly tuned for use on PICOMAX® machines.

Complete standard chucking materials available from Fehlmann: • 3 jaw chuck
• Various collets
• Tables
• Tailstocks
• Chucking devices for multi-face machining of cubic parts
• Integrated Erowa, Mecatool and 3R quick-action chucks

Automatic CNC dividing

ATS 200 and tailstock

ATS 200 and EROWA UPC 320 x 320mm

Multiple clamping

AT 125 and bench vice

ATS 200 and bench vice

Machining centers in portal design

VERSA 645 linear

Machining simple or complex precision parts-whether 5-axis with positioning or 5-axis simultaneous milling, the machine masters any demanding complex task with flying colours - accurately and reliably.

VERSA 643 linear

Instead of the integrated tilting rotary table, the 3-axis version features a table size of 620 × 500 mm perfectly suited for high- pre-cision and high-dynamic 3-axis machining. Guarantees long tool life, optimal surface finish and high accuracy.

Various clamping systems on the rotary swivelling table

Tool changer

Standard with 50 tools

Option with 86 tools

Optional 160 - 600 tools, scalable

Machining centers in portal design

V E R S A ® 7 4 0

Newest member of the VERSA Family!

V E R S A ® 9 4 0

VERSA 945

For 5-sided and 5-axis machining- workpieces up to Ø 650 mm can be precisely machined in 5 axes. The largest machine in the VERSA family also combines the latest technology with proven features.

VERSA 943

This 3-axis machining center with a fixed table offers a generously sized clamping area of 870 x 760 mm. Workpieces up to 1000 kg can be machined with high precision and dynamics.

Various clamping systems on the rotary swiveling table

Table plate square 460 x 460 mms

EROWA PC210 clamping chuck D 210 mm

EROWA UPC clamping chuck 320 x 320 mme

Tool changer

Standard with 48 tools

Optional with 80 tools

Optional 112 - 432 tools, scalable

VERSA series with a coordinate grinding function

Advantages of combining hard milling and grinding:

• Versatile and economical – one machine for two processes
• Time-savings with one-time clamping of workpiece for milling and grinding. No more re-clamping necessary
• Shorter machining times thanks to two processes on same machine
• Multi-use of precision: make a one-time investment in high precision and benefit twice, thanks to the combination of milling and grinding
• Increased efficiency due to high process reliability. Parts can be precisely pre-milled before grinding, ensuring a perfectly pre-finished part.
Elimination of varying offsets caused, for example, by warpage during hardening
• Consistent excellent surface quality and contour accuracy - due to choice of most suitable machining strategy and automatic dressing of grinding tool
• Simple programming - grinding functions such as pendulum stroke and dressing can be easily integrated into the program after milling

Automation solutions - everything from one source

VERSA 945 with Erowa Robot Leonardo pallet handling system

VERSA 645 linear with Erowa Robot Compact workpiece loading system for pallets and rack magazine for up to 250 tools. Various sizes of extended magazines available.

Perfect accessibility, small footprint

PICOMAX 75 with modular 6-axis articulated arm robot for blank parts handling

The part feeding system with pallet handling is perfectly suited for medium- sized batches and single parts. Various clamping devices may be mounted on the pallets without having to program a robot.

Robotic parts handling with compact and modular 6-axis robot system for all-around processing of round as well as angular blanks.

FEHLMANN MCM™ Milling Center Manager

The FEHLMANN Milling Center Manager (MCM™) enables unattended operation of machine tools and loading robots. The MCM controls and monitors machines and robots in unmanned operation.
System events are logged and, in the event of malfunction, the MCM takes pertinent measures to ensure uninterrupted operation, such as the notification of the operator via SMS / e-mail, or the selection of other workpieces. In addition, FEHLMANN also offers synchronized maintenance requests on the CNC screen.