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Продажа металлообрабатывающих станков
BalTec
Riveting machines
ELECTRIC
CLASSIC-HPP
CLASSIC
BalTec offers the perfect machine for every application thanks to flexible and modular configurations - for riveting, joining and forming!
Various configurations offer maximum flexibility and can be adapted very easily.
Basis of all machines is the basic unit which produces high-quality connections by either radial riveting, orbital riveting or roller forming.
Various configurations offer maximum flexibility and can be adapted very easily.
Basis of all machines is the basic unit which produces high-quality connections by either radial riveting, orbital riveting or roller forming.
Work cells with coordinate riveting machine and HPP
Rotary indexing table riveting machine RNR
Double riveting machine RND
MRX – Multiple riveting
With the multiple riveting head you can carry out several riveting operations simultaneously within a certain area. Multiple riveting heads can be mounted on standalone machines as well as on units in any desired position.
Rotary riveting station to secure the terminals on a capacitor using two radial riveting machines RN 081
Rotary riveting station to secure the terminals on a capacitor using two radial riveting machines RN 081
Riveting machines Forming Processes
RADIAL
• Excellent surface structure of the closing heads
• Forming tool does not rotate – minimal friction between tool and
workpiece
• Allows the processing of products which contain e.g. bakelite, ceramic or
other brittle materials
• Simple workpiece holding thanks to minimal lateral forces. Clamping of the workpiece not usually required
• Long lifetime of machines and tools
• Forming tool does not rotate – minimal friction between tool and
workpiece
• Allows the processing of products which contain e.g. bakelite, ceramic or
other brittle materials
• Simple workpiece holding thanks to minimal lateral forces. Clamping of the workpiece not usually required
• Long lifetime of machines and tools
ORBITAL
• Hardening on the formed work-piece is clearly visible
• Suitable for forming pieces with larger diameters and annular forms
• Suitable for forming pieces with larger diameters and annular forms
ROLLER FORMING
• Allows forming of tight angles
• Good sealing properties of the formed workpiece
• Minimal axial force – minimal compression of the workpiece
• Specially suitable for large diameters or thin wall applications
• Roller forming head is manufactured specific to the application
• Axial or radial forming direction possible
• Good sealing properties of the formed workpiece
• Minimal axial force – minimal compression of the workpiece
• Specially suitable for large diameters or thin wall applications
• Roller forming head is manufactured specific to the application
• Axial or radial forming direction possible
10 typical tool profiles
Riveting, Joining, Roller Forming One Machine - three Processes
With servo drive and the HPPi PC software for riveting process monitoring. The fastest process times, as well as energy-saving, characterize the new generation of electric riveting and roller burnishing machines.
• Force range from 0,3 kN to 50 kN covered by four basic models
• Linear stroke of up to 100 mm or 200 mm
• Linear speed from 0 - 120 mm/s, or 0 - 180 mm/s, servo regulated
• Rotation speed from 0 - 3000 min-1, servo regulated
• Easily exchangeable process heads (radial, tangential, orbital, roller burnishing)
• Force range from 0,3 kN to 50 kN covered by four basic models
• Linear stroke of up to 100 mm or 200 mm
• Linear speed from 0 - 120 mm/s, or 0 - 180 mm/s, servo regulated
• Rotation speed from 0 - 3000 min-1, servo regulated
• Easily exchangeable process heads (radial, tangential, orbital, roller burnishing)
Riveting machines Process Monitoring
• Compliance and verification of predefined quality characteristics
• Proof of quality through complete documentation of the process
• Reduction of rejects and rework costs
• Reduced process times thanks to dynamic forming contact point (NA)
• Important for proof of process capability and product liability
Process Control HPPi (ELECTRIC)
Process Control HPP-25 (CLASSIC-HPP)
Time Based Control RC-30 (CLASSIC)
Rivet base detection device NHE
Depending on the equipment, the NHE checks before riveting the presence of the components, the position and the rivet protrusion. Processing components out of tolerance or missing components shall be prevented.
As a result, cost for most pre- or post-inspection stations of parts can be eliminated and saved, since the HPP-25 handles quality monitoring.
As a result, cost for most pre- or post-inspection stations of parts can be eliminated and saved, since the HPP-25 handles quality monitoring.
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